DISCRETE · ASSEMBLY LINES · PROCESS · TEXTILE AND GARMENTS
The shop floor, counted as it happens.
Operators start, count and finish their jobs on a tablet at the machine, with a PIN and big buttons. Planners see what to make and buy, supervisors see rejects and stoppages the moment they happen, and every order closes with its real cost.
Engineering and discrete plants · Assembly lines · Process and batch plants · Textile and garment units
WITHOUT IT
What goes wrong without it.
×Production figures written on a board and typed in the next morning.
×A machine stops for an hour and nobody records why.
×Material runs short halfway through an order.
×Rejects are scrapped quietly and never reach the cost.
×Material sent to job workers is never fully accounted for.
×The cost of a product is last year's estimate.
TABLET AT THE MACHINE · PHONE FOR SUPERVISORS
SmartMy Manufacturing on the floor.
Operators sign in at the station with a PIN or badge and use big Start, Good, Reject and Done buttons. Supervisors follow jobs, answer calls for help, run quality checks and close repair requests from the phone.Press 3 · Job 1181,240 good · 6 rejects
Line 2 · 11:00 to 12:00212 of 240
Call for helpMoulding 2 · material · 4 min
HOW IT RUNS
How an order runs with it.
01
PlanThe material run works out what to make and what to buy, from orders, forecasts and stock.02
ReleaseProduction orders go to the floor, purchase orders to suppliers, job work out on a challan.03
MakeOperators start each job, count good and rejected pieces, and log stops with a reason.04
CheckQuality checks at receipt, at each step and on finished goods. A failed lot is held.05
FixRework, a call for help or a breakdown request, raised from the terminal.06
CloseThe order closes with its actual cost and its variance from standard.WHAT IT DOES
See all features →Compare plans →What it does.
01
Shop floor terminal
A tablet at the machine, no login needed.✓PIN or badge sign-in
✓Start, count, reject, done
✓Stop the machine with a reason
02
Planning
What to make and what to buy, worked out.✓Material runs through every BOM level
✓Make and buy proposals
✓Master schedule and forecasts
03
Scheduling
Every machine's week on one board.✓Drag jobs in time or to another machine
✓Load against hours
✓Changeovers kept short
04
Quality
Checks that hold the lot, not just record it.✓Control points and check sheets
✓Sampling by AQL
✓Non-conformance, CAPA, SPC
05
Job work
Material at job workers, always accounted for.✓Send and receive on challans
✓Allowed loss per process
✓Job charge in the cost
06
Costing
What a product really costs.✓Standard cost roll-up
✓Actual cost and variances per order
✓Cost sheet
07
Maintenance
Keep the machines running.✓Preventive plans by days, hours or cycles
✓Breakdowns raised from the terminal
✓Spares and technician time costed
08
Assembly lines
Balanced lines, hour by hour.✓Stations, takt and operation bulletins
✓Bottleneck and output an hour
✓Hourly counts from the terminals
09
OEE and andon
Losses seen the day they happen.✓OEE per machine per day
✓Call buttons and an andon board
✓Machine board for a TV
10
Textile and garments
Switched on for textile units.✓Rolls, lays, cutting and bundles
✓Looms and 4-point inspection
✓Style orders, ratios, packing lists
01Piece rates, skills and earnings, to HRMS payrollEvery good piece on the terminal earns its operator the right rate, straight to the payslip.How it works →02Quality checks with sampling (AQL), held lots and non-conformanceChecked at the door, at the machine and at the end, and a failed lot stays put.How it works →03Gauge calibration, and checks that refuse an overdue gaugeA check cannot pass a part with an overdue gauge.How it works →04Cutting lay by lay, and bundles with barcode ticketsFabric booked lay by lay, and bundle tickets scanned at every sewing station.How it works →05Assembly lines: operation bulletins, balancing and hourly outputOperation bulletins that show the bottleneck, and hourly output filled from the terminal.How it works →06Setup matrix: jobs ordered for short changeoversA machine's jobs reordered for the least changeover time, from your own minutes.How it works →07Drawings and CAD files measured and shown in 3DOpen a buyer's STEP or DXF in the browser, measured for weight, surface and cut length.How it works →08Draft with AI on estimatesA first estimate drafted from the buyer's drawing, on your machines and costs, for your estimator to check.How it works →
SECURITY AND DATA
Every count has a name. Held lots stay held.
Every count has a nameEach count, reject and stop on the terminal is recorded with the operator, the station and the time.
Held lots stay heldA lot that failed a check is never reserved for an order until a decision on it is approved.
Engineering changes approvedA new BOM version stays out of use until its change order is approved and its date comes.
Batch records signed twiceIn process plants a batch step is recorded by one person and verified by another, and the order closes only when the record is complete.
Good to know before a demo
What SmartMy Manufacturing does not do today, so you hear it here first.
The app in the storesThe SmartMy Manufacturing app is built for Android and iPhone, and the terminal runs in a tablet's browser. We set them up with you.
NOT YETMachine data straight from PLCsCounts and stops come from the terminal today.
NOT YETProduction labels on a label printerBuilt, and offered once a printer model has been tested.
NOT YETA published priceTell us about your plant for a quote.
ON REQUESTQuestions and answers
Who is SmartMy Manufacturing for?
Plants that make things: engineering and discrete manufacturers, assembly lines, process and batch plants, and textile and garment units.
Do operators need a login?
No. Operators sign in at the station's tablet with a PIN or their badge and see only that station's jobs.
Do we need sensors on the machines?
No. Counts, rejects and stops are entered on the terminal, and OEE is worked out from them.
Can we send work to job workers?
Yes. Material goes out on a challan and comes back made, and the job charge, unused material and loss are all accounted for.
Does it work out piece rates?
Yes. Piece rates by step, machine or item turn each operator's counts into earnings, and with SmartMy HRMS they reach the payslip.
Is textile a separate product?
No. Set the industry to textile and the cutting, bundle, loom, roll and style screens appear. Other plants never see them.
What does it cost?
There is no price list on this site yet. Tell us about your plant and we will quote.
See your shop floor on it.
Tell us what you make, how many machines and people you run, and how production is recorded today. We will set up a line with you and run a job on the terminal.